Aircraft Design and Production Services

Our Design & Production Department provides comprehensive aircraft design, certification, and production services under EASA Part 21J (DOA) and Part 21G (POA) approvals. From design to production, everything is managed under one roof, ensuring efficient, tailored solutions that meet aviation safety and regulatory standards.

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FL Technics design and production work
FL Technics aircraft engineering
FL Technics aircraft components

Capabilities

The Design Organisation Approval (DOA) enables us to design and approve minor and major modifications, repairs, and Supplemental Type Certificates (STCs) for a wide range of commercial aircraft certified under EASA CS/JAR-23, CS/JAR-25 and GCAA of the United Arab Emirates.

Backed by more than 13 years of experience in delivering complex aircraft modification projects and complemented by our Part 21G Production Organisation Approval (POA), we provide a fully integrated solution - from design and engineering to manufacturing, certification, and installation support.

To further expand our capabilities, we collaborate with a trusted network of qualified partners, enabling us to integrate specialised services into a single, seamless solution. This allows us to deliver customised aircraft modification projects with speed, flexibility, and uncompromising quality, turning our customers' vision into reality with confidence.

Why partner with us?

We provide

Aircraft Interior Modifications

We provide certified aircraft interior modification solutions, combining design, engineering, production, and installation expertise to transform cabin environments while meeting the highest standards of quality, safety, and regulatory compliance.

  • Interior placard changes (multilingual)

  • Customised interior placard catalogues tailored to the needs of any fleet

  • Aircraft interior refurbishment

  • Layout of Passenger Accommodation (LOPA) changes including full PSU layout

  • Textile and leather changes: curtains, seat covers, EE bags, literature pockets, etc.

  • Emergency equipment layout changes (EEL) and standardisations for fleets

  • Carpets and NTF

  • Decorative logos and advertisements

  • Stowage, wardrobe, doghouses, galley equipment changes

  • Technical and test reports.

Aircraft Exterior Modifications

We provide certified aircraft exterior modification solutions, from livery changes and aircraft painting to technical markings, weight and balance calculations.

  • Aircraft livery changes by painting or decals application

  • Advertisement decals application on aircraft

  • Technical markings application in decals or stencils (multilingual)

  • Registration markings application in decals

  • Weight & balance calculations

  • Manufacturing of necessary stencils, decals for aircraft liveries or technical markings

  • Dedicated onsite team for physical application of liveries.

Avionics

Our EASA-approved engineering team delivers certified minor avionics modifications, ensuring seamless integration, regulatory compliance, and reliable aircraft operation.

  • Cabin interior avionics changes

  • Pin programming on registration changes (ATC, CAM, QAR, Selcal, etc.)

  • PRAM (Pre-Recorded Announcements & Music) unit changes

  • ELT changes

  • Inflight entertainment system changes

  • W-IFE system implementation

  • Avionics systems, ADS-B Out, TCAS, and ULD solutions.

Aircraft Structure Repairs

Aircraft secondary structure and interior repairs are essential to maintaining aircraft safety, reliability, and appearance. Damaged fairings, panels, cabin components, and interior furnishings can affect operational efficiency, passenger comfort, and overall aircraft condition.

Composite SECONDARY Structure:

  • Galleys

  • Lavatories

  • Sidewall/ceiling panels

  • Cargo liners

  •  Interior monuments

  • Interior fairings

  • Floor panels (A320 family)

  • Cargo compartment floor panels (Boeing 737NG, 737MAX).

Metal SECONDARY Structure:

  • Angle and channel profiles

  • Equipment support brackets

  • Attachment structures

  • Holders, retainer

  • Access panels, doors, hatches

  • Floor panel support structure (A320 family)

  • Cargo compartment floor panel support structure (Boeing 737NG, 737MX).

Sewing Shop Services

Our certified sewing shop manufactures a wide range of customised textile and leather products for commercial aircraft cabins, helping airlines enhance passenger comfort, and strengthen brand identity.

The in-house shop is equipped with brand-new and modern sewing equipment. In-demand materials are kept in stock to ensure fast and efficient production.

  • Seat covers and antimacassars

  • Curtains

  • Blankets

  • Bags

  • Straps

  • Interior branded products.

Printing Shop Capabilities

We specialise in interior and exterior markings – from placards to stencils. Our in-house print shop – equipped with advanced machinery and a highly skilled team – delivers fast turnaround times and tailor-made solutions.

Our experienced installation team is ready to support you with livery installation or removal – whether onsite and anywhere in the world.

  • Interior placards in custom languages and designs

  • Seat row markers

  • Emergency equipment signs

  • Emergency equipment signs

  • Glow-in-the-dark signs

  • Placards on aluminum foil

  • Warning/caution signs

  • Operator customised placards

  • Exterior technical markings as decals or stencils

  • Livery as a decals or stencils

  • Logos & advertisements

  • Registration markings as decals or stencils

  • Other external markings

  • Customised decals.

Aircraft Livery Decal Application and Removal

We provide professional aircraft livery decal installation and removal services, ensuring precise application, long-lasting durability, and reliable performance. All decal installations are backed by a warranty for added quality assurance.

Our experienced team offers on-site support worldwide, with flexible solutions tailored to your operational requirements.

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